Explosion Proof Lighting

Explosion Proof Lighting Manufacturer in China

Cressa designs and fabricates industrial explosion proof lighting for potentially explosive areas with flammable gasses and materials, such as offshore drilling, power plants, chemical warehouses, petrochemical facilities, wood sawmills, and so on.

explosion proof lighting manufacturer in China

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Frequently Asked Questions

What Is Explosion Proof Lighting?

Explosion proof lighting is a type of special-purpose lighting that is designed to use in a situation with explosive atmospheres, where a mixture of oxygen and flammable substances, such as gases, vapors, dust, or powders exists at the same time, an explosion or fire disaster may occur immediately if any of ignition resources are added, such as an electrical spark, fire, and so on.

Common industrial lighting without appropriate shelter/protection measures for electronic components may generate sparks because of loose or damaged electrical connections, overloading electrical circuits, or short circuits.

Explosion-proof lightings belong to explosion proof equipment, according to the requirements of EN60079, there have more than 9 types of protection measures to prevent explosion proof equipment from explosive atmospheres so as to keep safety.

Code

Type of protection

Protection principle

CENELEC

Ex d

flameproof enclosure

Prevents transmission of the explosion outside

EN60079-1

Ex e

increased safety

Prevents high temperatures and sparks

EN60079-7

Ex i

intrinsic safety

Low current/voltage supply

EN60079-11

Ex p

pressurized apparatus

Positive pressure device

EN60079-2

Ex m

moulding

encapsulated

EN60079-18

Ex o

oil immersion

Parts immersed in oil to isolate from explosive atmosphere

EN60079-6

Ex q

powder filling

Prevents transmission of explosion outside

EN60079-5

Ex n

protection “n”

As above, but for use in zone 2

EN60079-15

Ex t

protection by enclosure

Dust explosion proof

EN60079-311

Take “Ex i” for example, 

equipment/lighting with mark “Ex d” means their type of protection is “intrinsic safety”, the lights will be designed with low current/voltage supply to realize intrinsic safety.

12 Types Of Explosion Proof Light Fixtures

According to their uses, Explosion proof lights can be categorized into the following types

1. Explosion Proof Flood Lights: are designed to illuminate wide-area in hazardous locations, such as warehouses and factories. Floodlights usually have brackets, so you can mount them on walls or ceilings, small sized floodlights can also be installed in gas & oil rig platforms to provide visibility for the pathways. Ex floodlights are coated with special materials so as to prevent sparks from occurring when hit by other heavy objects. Since they are often used outdoors, IP65 ratings are required as a must.

Explosion Proof Flood Lights
400w, 120lm – 140lm/w

2. Explosion Proof Platform Lights: are low wattages floodlight or low bay, they are specially designed for outdoor walkways and staircase illumination, so you can mount them on posts or railings to light areas where people are working or walking. ex platform lights are mostly used in outdoor areas of offshore oil gas rigs, chemical refineries, and power plants 

Explosion Proof Platform Lights
30w, 140lm/w

3. Explosion Proof High Bay Lighting: is usually applied to locations with high ceilings, such as warehouses, and aircraft hangars. they are powerful with high-intensity lighting so as to provide clear visibility through long distances.

Explosion Proof High Bay Lighting
30-80w, IP66, Ex d IIC T6 Gb / Ex tD A21 IP66 T80℃

4. Explosion Proof LED Linear Lighting: is an upgraded type of high-bay. Linear lights not only can be used as high-bay in places with high ceilings but can also be mounted on walls, which offers flexibility to various applications.

According to different protection requirements, stainless steel grid shelters can be mounted in front of the lights, refer to the picture below.

Explosion Proof LED Linear Lighting
70-120W, Ex nR IIC T6 Gc / Ex tD A21 IP66 T80℃

5. Explosion Proof Fluorescent Lighting is traditional fluorescent lights with ATEX standards, they commonly come with grid shelter to protect the lights. Meanwhile, there is special protection around the electrical component so that the light has the ability to contain sparks in the lights.

Explosion Proof Fluorescent Lighting
Double Tube Ex Fluorescent Lights

6. Paint Booth Explosion Proof Lighting often indicates linear lights or ex-fluorescent lights that are used in the paint booths, where explosive hazardous vapors often fill the environment. This kind of ex-lighting should meet zone 0(IEC/CENELEC) or division 1(NEC/CEC) requirements

Paint Booth Explosion Proof Lighting
Spray Paint Booth

7. Explosion Proof Emergency Lights are lights that are intended to provide guidance for evacuation during emergencies, they usually come with batteries inside to illuminate escape routes for a limited amount of time. Emergency lights will light up automatically once there is a power outage.

Explosion Proof Emergency Lights
6W, Exde IIC T6 Gb /ExtDA21 IP66 T 80℃

Any explosion proof light fixture manufactured with built-in batteries can be applied in emergencies.

8. Explosion Proof Exit Signs are a type of Ex emergency lights, the exist signs work in both normal conditions and emergencies, with simple signs to show people the direction of evacuation. These exist signs are required to be visible in low-light conditions.

Explosion Proof Exit Signs
3W, Ex d IIB T6 Gb/ Ex tD A21 IP66 T80℃

9. Explosion Proof Flashlights are a type of portable explosion proof lights, they are used for various tasks in hazardous locations, such as inspecting equipment, searching for leaks, and performing maintenance.

Flashlights adopt rechargeable batteries as energy sources, by using low voltage and low energy output, they can meet “Ex i” (EN60079-11) standards, so also called intrinsic safety flashlights.

Explosion Proof Flashlights
Explosion Proof Flashlights

10. Explosion Proof Work Light is a type of temporary lighting that is used on-spot for temporary tasks, besides explosion-proof standards, they also have to be strong enough to stand up to hit or fallen impact in harsh environments.

Explosion Proof Work Light
Work lights

11. Explosion Proof Drop Light as known as explosion proof hand lamp, belongs to portable ex lighting, These kinds of lights are equipped with a hook at the top for hanging in workplaces, and long wires at the end for easy mobility. It operates on 220V AC input, so there is no need to worry about power shortage like with flashlights.

Explosion Proof Hand Lamp
explosion proof hand lamp

12. Portable Explosion Proof Lighting  flashlights, work lights, and drop lights are all portable ex lighting, they offer flexible mobility to be taken to any workplace in explosive atmospheres that need illumination, so they are also called explosion proof temporary lighting.

Portable Explosion Proof Lighting
Ex d IIC T6 Gb

Explosion Proof Lighting Classification

The hazardous locations where explosion proof lighting is applied are classified by standards of NEC(National Electrical Code), IEC(International Electrotechnical Commission), and ATEX(EU directives of safety standards for workplaces and equipment).

Division and Zone

NEC use “Division” to define hazardous locations, while IEC/ATEX divided hazardous locations into “Zone 0” “Zone 1”, and “Zone 2” 

Refer to the following picture to understand the relationship between “Division” and “Zone”

the relationship between Division and Zone
Division VS Zone

Zone 0 indicates an area  where explosive mixture is continuously present or present for long periods.

Zone 1 indicates an area in which explosive mixtures are likely to present in normal operation.

Division 2 equals Zone 2

Class

Besides, NEC uses Class to identify substances(gases, vapors, liquids, dust, fibers, flyings) in explosive atmospheres

Class I = Gas, Vapors, Liquids

However, ATEX/IEC use zone 0, zone 1 and zone 2 for gas or vapors, zone 20, zone 21, zone 22 for dust, fibers or flyings.

Refer to the follow picture to see their relationship

hazardous environment classification
hazardous environment classification

ATEX is EU standards, and IECEX is international standards, refer to the following link to review more information about what’s the difference between them 

Explosion Proof Lighting Standards

Understanding explosion proof lighting requirements, we should firstly learn

IEC

The International Electrotechnical Commission (IEC) is an international standards organization. IEC published international standards for electrical and electronic-related technologies, which cover fields from power generation, home appliances, office equipment, semiconductors, fiber optics, batteries, solar energy, nanotechnology, and marine energy.

ATEX

ATEX includes two EU directives(Directive 1999/92/EC and Directive 2014/34/EU) that defines safety standards for both equipment and workplaces in explosive atmospheres to prevent disasters caused by electrical systems and equipment from happening, such as fire, or explosion.

IECEX

IECEX certification is released by IEC, IECEX is an international certificate for equipment that is planned to use in explosive atmospheres. Compared with ATEX, which is for the EU region, IECEX is recognized by many countries around the world.

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